On-line Motor Inspection System

2D or 3D Magnetic-Field-Distribution Test System

On-line 2D Magnetic-Field-Distribution Inspection System

Stepping Motor Test System

Single-three-phase Stator Winding Tester

• Hardwares:
  • Impulse Winding Tester: Chroma Brand “5 in 1 Function” Model: 19036
  • Computer: Advantech Industrial Computer
• Test items:
  • Layer short, DC resistance, AC puncture, Insulation resistance, Rotation direction… ETC.
• Description:
  • Setting the parameters of the upper and lower limied & automatic alarms function.
  • Database: searching by serial No., model, date, etc. it is convenient to review testing data.
  • Modular desingn, replacement and maintenance simple.
  • Automatic and manual dual operation mode.
  • There is network connection function. The test results could be transferred to another computer.
  • Temperature compensation function: Avoid ambient temperature effects on coil resistance testing.
  • Suitable for multiple sets of coils and a variety of woring method of the test, theree-phase six-wire input, withstand voltage up to 10 KV.
  • Using high-voltage relay to do high-voltage isolation switch, improve equipment life.
  • The test bench is fitted with a protective switch to prevent the operator from touching the high-voltage.

High-Speed Micro Motor Test System

EV’s Wheel Motor & Electric Bike Motor & Electric Motorcycle Motor Test System

Dynamometer System (with the load of Hysteresis brakes or Eddy-Current brakes or Powder brakes)

Dynamometer System (with Servo-Motor Load)

Tiny Motor Test System

With the unique application of Prony (winding) braking, which is the most proven

method for torque testing of small / tiny motors. It automatically obtains the T-N characteristic of tiny motor with high accuracy.

For small & Tiny torque testing, this is the most mature and highest precision of measurement method.

Advantages:

• Minimal moment of inertia of the tester
  • By adopting Prony braking, the system provides stable measurement unaffected by moment of inertia of the tester and coupling loss, which is unavoidable in conventional torque testers. For micro motors, zero inertia testing is possible by winding the brake thread directly on the shaft.

Tiny Motor Curve (x-axis: RPM y-axis: Torque (g.cm))

Torque / Load-Sensor / Pulleys Specifications are as follows:

• Directly around the axis ^*1: Torque and motor shaft diameters.
• Using a pulley: torque ( mNm ) = Load – Sensor ( N ) x Pulley diameter ( mm ) / 2
• Do not use pulleys: torque ( mNm ) = Load – Sensor ( N ) x Motor shaft diameter ( mm ) / 2

System specifications are as follows:

Options:

1. Add Non-contact speed Sensor, which can measure the T/N curve of motor
2. Add power-analyzer, which can measure the motor’s input V / A / W & motor efficiency

Customized Brake and Clutch characteristics Test System

A test project:

• Static friction torque and response time
• Dynamic friction torque and response time
• Speed can be set
• PASS / FAIL Control reports and statistics

One test modules and fixtures

• Multiple-function (50w ~ 1.5kw) Universal module test fix
• Two in one precise braking force sensor 2NM / 20NM

Brake test description:

• Static friction test:
  • Brake power brake > Motor operation (depending on the speed setting) > Test the maximum braking force > Distinguishing upper and lower limit value
• Dynamic friction test:
  • Motor operation (depending on the speed setting) > Brake power brake > Tests draw time > Test the maximum braking force > Distinguishing upper and lower limit value > Power brake release brakes > Test release time

Ring Magnet on-line Inspection System

　

Specifications:

1. Using two Gauss meter (Measure the vertical and horizontal magnetic field strength).
2. Test conditions can be edited by the parameters, and stored on your computer for future calls.
3. Upper and lower control, identification Go or NG and sound and light alarm display.
4. Upper and lower control can be set as follows: vertical and horizontal of cross angle, peak area and the magnetic field.
5. Specify the data format can be output as customers, such as EXCEL Stalls, TXT Stalls, CSV File, or other file format that software can be written.
6. Measurement data can be stored in your computer’s hard disk, and later queries and analyses, storage number depending on the size of the hard disk determine.
7. Measuring total points 15000 (Above + lateral).

Software features:

1. Gauss meter data reading.
2. Data calculation and determination of
3. GO / NG Alert
4. Parameters edit store
5. View historical data
6. Automated testing
7. Manual test feature
8. Report output / Print (Excel list by customer installation)
9. The main screen as follows:
   1. Graph.
   2. Storage, loading parameters (Password).
   3. Displays the number of measure, number of bad, bad rates.
   4. Lateral maximum, minimum values are displayed.
   5. Displayed above the maximum and minimum values.
   6. Display maximum value, minimum value.
   7. Show judge “OK” Or “NG”.
   8. Stored measuring data for each.
   9. Storing work orders: Workpiece number of number, measurement, poor, poor rates.

3D Magnetic Field Distribution Test System

Pictures are for reference only, actual delivery

• With the USA F.W.Bell Gauss meter (5180 or 8000) And the precision probe
• Measuring range: 0G-30KG (According to the Gauss meter model specifications may be)
• Precision three-jaw test bed: Diameter 2mm – 60mm (can be customized according to demand)
• Angle resolution: 0.36 degrees
• 3D magnetic field distribution & magnetic field polar coordinate analysis software

Features:

• Use Window7.0 or above operating system
• Use F.W.BELL Gauss meter, high precision, fast response, durable and stable
• The use of high-precision drive motor, accurate and accurate angle
• 3D uses a cylindrical three-dimensional pattern to show the magnetic pole distribution, making it easier to analyze the pole characteristics

Magnetic curve of the magnetic field distribution

Magnetic polar coordinates

Can detect the expansion angle of each magnetic pole, if the angle is not even, likely to cause the motor power loss and magnetic field commutation angle misalignment

	Number	Pole	Energy performance	Maximum value	Angle
	1	N	59551	2668	44.64°
	2	S	58181	2625	44.64°
	3	N	51275	2203	44.64°
	4	S	51109	2152	46.08°
	5	N	49376	2140	44.64°
	6	S	51848	2268	44.64°

Magnetic field 3D diagram: can be turned any different angle

Stepper Motor Test System

With the unique application of Prony (winding) braking, which is the most proven

method for torque testing of stepper motors. It automatically obtains the full pull-in and pull-out torque curves with high accuracy.

Pull-in torque: The maximum torque at which the motor can start from holding state without losing steps for a given speed

Pull-out torque: The maximum torque at which the motor can operate without losing steps for a given speed

Advantages:

• Minimal moment of inertia of the tester
  • By adopting Prony braking, the system provides stable measurement unaffected by moment of inertia of the tester and coupling loss, which is unavoidable in conventional
  • torque testers. The advantage is obvious especially in pull-in torque testing. For micro motors, zero inertia testing is possible by winding the brake thread directly on the shaft.

Pull-in & Pull-out Curve (x-axis: Frequency y-axis: Torque)

Pull-in Pull-out Test data

Torque / Load-Sensor / Pulleys Specifications are as follows:

• Directly around the axis ^*1: Torque and motor shaft diameters.
• Using a pulley: torque ( mNm ) = Load – Sensor ( N ) x Pulley diameter ( mm ) / 2
• Do not use pulleys: torque ( mNm ) = Load – Sensor ( N ) x Motor shaft diameter ( mm ) / 2

System specifications are as follows:

Bike-Motor Dynamometer Test System

• Activity Loads:
  • AC servo motor (volume set according to customer specifications)

Test Items:

1. Test Contents: Front and rear of the driver’s V, A, W, Torque, Speed, Motor efficiency, Driver efficiency, Overall efficiency &… And so on.
2. Motor’s T-N curve (Characteristic curve).
3. Automatic / Manual / Fix test (can be set in Speed or torque or output Watts … And so on).
4. Automatic durable temperature test (measuring the motor case temperature, totalize 8 point).
5. Automatic durable motor-coil temperature rising test (automatic measure the motor winding temperature).
6. We can customize whatever you want.

Hysteresis-Brake Dynamometer Test System

• Activity Loads:
  • Hysteresis-Brake (From 1Nm to 48Nm according to customer specifications)

Test Items:

1. Test Contents: Front and rear of the driver’s V, A, W, Torque, Speed, Motor efficiency, Driver efficiency, Overall efficiency &… And so on.
2. Using a Duel-Range torque meter to increase the test range and reduce equipment investment costs. The range is switched by software, easy to use.
3. Motor’s T-N curve (Characteristic curve).
4. Automatic / Manual / Fix test (can be set in Speed or torque or output Watts… And so on).
5. Automatic durable temperature test (measuring the motor case temperature, totalize 8 point).
6. Automatic durable motor-coil temperature rising test (automatic measure the motor winding temperature).
7. We can customize whatever you want.

Servo-Motor Dynamometer Test System

　

Activity Loads:

• AC servo motor (volume set according to customer specifications)
• Electrical-Power feedback module (volume set according to customer specifications)

Test Items:

1. Test Contents: Front and rear of the driver’s V, A, W, Torque, Speed, Motor efficiency, Driver efficiency, Overall efficiency &… And so on.
2. Using a Duel-Range torque meter to increase the test range and reduce equipment investment costs. The range is switched by software, easy to use.
3. Motor’s T-N curve (Characteristic curve).
4. Automatic / Manual / Fix test (can be set in Speed or torque or output Watts… And so on).
5. Automatic durable temperature test (measuring the motor case temperature, totalize 8 point).
6. Automatic durable motor-coil temperature rising test (automatic measure the motor winding temperature).
7. Electrical-Power feedback devices to reduce energy waste when long life test.
8. We can customize whatever you want.